Essential Stages of New Product Development in Cosmetics Manufacturing
- BatchMaster UK
- Jul 25
- 3 min read

With new trends and technological advancements, the cosmetic industry is continually evolving and remains fast-paced. In the constantly changing business landscape, new product development (NPD) plays a pivotal role in the success of any cosmetic brand, guiding the creation of fresh, innovative, and desirable products.
NPD is a holistic strategic process that involves key stages. What are these? Let's explore:
Ideation and Market Research
Before formulation, it is beneficial to understand the market, consumer trends, and identify any unmet needs or gaps in the industry. When we talk about emerging trends, clean beauty, vegan, sustainable, or cruelty-free formulations are the key trends.
Formulation Development
Once you have a clear understanding of what consumers want, it's time to create the formula. Whether it's a skincare cream, lipstick, or shampoo, your formulation must be effective, safe, and deliver on its promises.
This stage includes selecting ingredients, prototyping, stability testing (which involves simulating real-world conditions by varying temperature, light, and humidity), and more. This stage focuses on perfecting the formula to meet both consumer expectations and regulatory standards.
Testing and Validation
Before launching a new cosmetic product to the market, it is crucial to conduct thorough testing to ensure it is safe, effective, and compliant with relevant regulations. This step minimizes the risk of irrelevant reactions and ensures product performance.
This stage involves conducting patch tests and clinical trials, as well as monitoring for allergic reactions and other potential harmful effects. The next step is to conduct real-life consumer trials to gather honest feedback on product performance, packaging design, texture, and more.
Packaging Design and Development
Different packaging options are available in the market, and it is the first thing that customers notice about the product. Creating an appealing aesthetic should be the priority. Investing in software that establishes an accurate markup price can be beneficial for the organization's overall growth.
Regulatory Compliance and Certification
The cosmetic manufacturing industry is subject to regulations and strict guidelines around ingredient safety, labelling, and claims. Compliance is a legal requirement that ensures the manufactured products meet the safety standards applicable in the region where you intend to distribute goods.
Marketing and Launch
An effective marketing strategy builds curiosity for a new cosmetic product. An end-to-end cosmetic NPD software offers interactive dashboards, cutting-edge analysis tools, and provides real-time updates on the status of quotations, prospects, customers, etc.
This stage involves developing a comprehensive marketing plan, partnering with retailers, and ensuring that your product is available to your target market.
ERP software is a comprehensive business management suite that has a new product development (NPD) module. The NPD module manages the entire lifecycle of a new product, from initial concept to research, design, prototyping, testing, and conceptualization.
BatchMaster ERP's new cosmetic product development software (NPD) module ensures:
Collecting and analysing requirements from prospects and customers
Conducting research and development, including nutritional and physical analysis, to formulate accurate recipes
Preparing lab-scale batches for sample creation
Performing detailed cost and profitability assessments
Coordinating all communications and obtaining necessary approvals for product samples
Sourcing and procuring required raw materials and components
Updating finalized formulations and ingredient lists in the central database upon approval
Also known as lab formulation software, BatchMaster NPD software automates, streamlines, and accelerates your research to derive recipes and formulas that align with customers' expectations in the ever-evolving world of cosmetic manufacturing. NPD module shortens time-to-market by supporting research and development (project management, physical property analysis, and more).
BatchMaster's NPD module or lab formulation software brings together your researchers, R&D team, and marketing team to bring innovative products to market. With the digital lab notebook feature, manufacturers can create formula samples tailored to unique customer requirements. It allows you to fetch existing formulation details directly from the master formula library or create a new one from scratch.
It enables manufacturers to understand customers' needs, align researchers, clients, and partners, develop what customers want, and bring innovation to life. This software provides real-time updates on the status of various opportunities, including the quotation phase, prospect, customer, and approved phase, among others.
To learn more about how the BatchMaster ERP Software for Cosmetics can help your business, get in touch with us.
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